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-   -   Fitting a G50 in a bug chassis.... (https://www.germanlook.net/forums/showthread.php?t=9954)

ricola April 23rd 2009 17:22

Nipped out this evening to weld the chassis sections together, then removed it so I can add some extra sections more easily. Getting there! :D

http://www.ricola.co.uk/images/cabrio/chassis_1.jpg

http://www.ricola.co.uk/images/cabrio/chassis_2.jpg

Away this weekend so no more progress for a week or so...

jmd April 24th 2009 14:03

torsion bar tye-in...
 
Love all the build images so far ricola.
Can you tell me about your plan to tye in the torsion bar housing?
I am looking at matching your perimeter forms, with round stock for the upper portion of my 'rollcage' but I am unsure as to how I should go about connecting the torsion bar housing into the floor section?

Thoughts?

ricola April 25th 2009 05:52

It won't be anything fancy, just small sections of the tube shaped to fit inbetween the rear crossmember pieces and the torsion bar housing...
I'll get to it when I flip the chassis over.

jmd April 27th 2009 14:35

and how about weight?
Have you weighed out your parts to get a picture for totall additional weight with the way your building?
I would be curious as to the weight per foot of the box tube your using.

ricola April 27th 2009 15:41

Strength is much more important than weight for me, especially in a cabrio and considering it will have an excess of power. There are easier ways to get better strength/weight but not hidden, I want this car to look relatively stock to help with the sleeper approach.

Weight of the tubing is just over 4kg per metre..

Wally April 27th 2009 16:37

Quote:

Originally Posted by ricola (Post 69177)
Strength is much more important that weight for me, especially in a cabrio and considering it will have an excess of power...

Well, its just a run of the mill suby engine...don't get over excited by what it will put out :lmao: ;)

ricola April 27th 2009 17:24

lol, this engine is only 300bhp, the next version will be a fair bit more, I'm thinking about a 2.5sti based engine next... got to come up with some other projects and stop my habit of selling cars the second I finish them!

Wally April 27th 2009 17:44

Lets see some dyno proof of all that big hp talk of you :D

ricola April 27th 2009 18:09

in time...

jmd April 30th 2009 16:24

Heh, that is what i am working with 05' 2.5T STI engine... Can't wait to get it booted up.
Just waiting on my adapter kit... damn all this waiting...

ricola April 30th 2009 16:29

Not sure how much of it would be used in the end, stronger rods, pistons, heads, turbo etc etc I still have to do some more research as I have a closed deck RA engine now which may be a better base...

ricola May 2nd 2009 10:16

Bit more done...

Cut rust out of chassis:
http://www.ricola.co.uk/images/cabri...epair_prep.jpg

Then fabricaate new panels and weld them in, took a bit of beating to get the right shape with that thick steel!
http://www.ricola.co.uk/images/cabri...tom_repair.jpg

Added some drain holes to help prevent problems in the future too...

Wally May 2nd 2009 13:38

Very nice work Richard!
Structural rigidity will probably be greatly enhanced by this.

ricola May 2nd 2009 14:07

One thing I was going to ask you Wally, did you shorten/lengthen your shift rod at all? Mine is roughly going to end up with the base of the shifter in the same place as stock so pulled back a bit by the bend will probably be just about right for me but it has been a while since I drove the thing so am open to opinions...

Wally May 2nd 2009 15:07

Yes, I did need to lengthen it quite a bit. Made this pic. You can see the welded piece in between, but I used quite some overlap, so the actual lengthening is a bit less than you think you see ;)

http://i174.photobucket.com/albums/w...0.jpg~original

Oh, don't mind the extra piece I made on the coupler. It turned out not to be neccesary.


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