And here is where I'm at now:
Problem #1
I've knocked the shift rod off/out of whichever detent it was sitting on inside the transmission. I have no idea what gear the transmission is in, or where the shift selector piece should be sitting. (part number 11 in the diagram below). How do I make sure I put this in the right spot?
Problem #2
When removing the nosecone, I unfortunately also had the intermediate plate slide up off the transmission case. I anticipate the paper gaskets have been compromised, so I've ordered a gasket set. I've read up enough to know that I need to measure the thickness and match the new gaskets correctly. But this does mean I'm going to need to teardown the transmission more then I was anticipating. I'm a little confused on what exactly I will need to do here, since I'm not planning on rebuilding any parts.
The tear-down and rebuild threads all talk about locking the transmission into two gears, and removing (or loosening) the pinion-shaft stretch bolt using a deep 30mm socket. What I can't tell, is whether or not this is a required step to remove the gear stack and intermediate plate, or whether this is done because it's easier to loosen the bolt with the gear stack in the transmission. If one is simply looking to replace the paper gaskets between intermediate plate and case, what are steps required to remove the gear stack?
When replacing the gear-stack and intermediate plate into the transmission case, do I need to have a particular gear selected? I seem to think you have to have it in a particular gear for the set to "click in"…but I might be thinking Audi Transmissions.
From another thread:
Quote:
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With all gears in neutral, and the shift shaft in place in the case, I started guiding the assembled intermediate plate back into the case. This was another five handed operation, and a delicate one, since I needed to protect my mainshaft seal when putting the shaft through it (I wrapped the splines in oiled saran wrap - no trouble there). The shift rod had to be guided into place with a screwdriver as it wanted to get loose in there. But eventually everything was where it needed to be and all seemed in order.
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From this I gather neutral, but I'm confused about the shift rod…does it come out/in with the gear stack, or does it stay in the transmission case. Based on the fact that all the shift forks come out with the intermediate plate/gear cluster I would have thought the shift rod does too.
Bottom Line
Some basic disassembly and reassembly directions so that I can replace the gaskets would be great. I already have the nose cone, side cover/shift support, reverse switch and rod removed. I have no idea what gear is selected and don't want to make any mistakes moving forward!
Are the paper gaskets installed dry, or with a light coating of aviation gasket sealant?
Thanks in Advance!
-Dave