Hi
Nice work. I'm not sure how to explain this but on all my cars I cut the very bottom of the section where A pillar and front 1/4 meet, VW put a small hole in there but it can easily block up. The section I'm talking about is where you describe the photo as "I think this heater channel will end up being a patch job, not a full channel."
Steve
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STI powered 1303 in the works.
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