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Originally Posted by Bill K.
The method you described sounds great for the wing windows -- trace frame on plywood and scroll cut; attached cut plywood to backing board to support glass; lube seal with soapy water; load into wood fixture; pound flat edge of glass to seat seal/glass into frame using rubber mallet and/or board/hammer. That's how I plan on doing it for the wings (next week).
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I swear I saw a step-by-step "how to" on this, but can't remember the website.
Let me know how it goes...