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Old October 1st 2013, 15:24
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Humble Humble is offline
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Join Date: Jan 2003
Location: Boulder Creek, CA
Posts: 758
Alex,
The QA1 work great and if I had to guess, I think I have about 2.5-3" of bump and 1.5-1" of droop.

Took a long weekend to work on the bug, the big task on hand was pulling the motor/trans to replace the leaking axle seal. Surprisingly, I was able to pull the motor/trans very quickly by leaving the trans mount and engine cradle in place. Not that I plan to make use of that feature very often, but it is handy. The longest part of the job was running down to the subaru dealership to get parts. I sent more time in traffic than I did on the whole axle seal job. So here's a shot of a beautiful, not-leaking, reversed R&P 5spd (the stain is from the previously munged axle seal)



I also got an email from the folks over at subarugears.com regarding the oil level and potential future leaks. Since the center diff housing is cut in half, and the trans doesn't sit at the same angle it does in the subaru, it's necessary to put the full amount of gear oil in to get good coverage on 5th gear. This does put the oil level about 1/3 up the axle seal and while it's okay for street use, under race conditions I'll need to vent the case to prevent oil from blowing out. I'll probably use the whole I accidentally ground through the case for the breather which should be above the oil level. They did mention not to use the dipstick tube because the bottom of that is below the oil level and could cause problems.

I spent a little time upgrading my toolbox this weekend too. Yes, it's a cheapy harbor freight box, because I'd rather put 10k into my drivetrain and not my toolbox. I was using a 26" craftsman roller and top box but I out grew it a long time ago. The new 42" box can hold most of my tools plus my electrical/wiring tools, and a later side addition can hold the engine building and precision tools. I got some tool organizers as well so everything is easier to find which is part of what started this upgrade in the first place. I was just getting tired of having to search in 3 or 4 places to find the tools I needed. No toolbox is complete without some bling so I put a bunch of stickers on it to make it faster



Spent Saturday striping the wiring out of the bug and separating the harnesses. I put the dash in so I could figure out the new fusebox mount and wire routing. So far the chassis harness is ready to go (lights, wipers, horn, starter), and I got the engine ready for power wiring (alternator+, starter+, and battery+). Spent some time that night pouring over the subaru wiring diagrams to figure out alternator and coolant sensor wiring. Once the dash went in I realized how much the cage intruded into driver/passenger space, I can't wait until the new cage goes in this winter.





On Monday I dragged my laptop out into the garage and did a lot of measuring, head scratching and ordering parts. I ran out of, or didn't have the right AN fittings for the fuel system so I ordered those and moved on to coolant plumbing. I used some cut up radiator hoses for mock up and ordered the necessary silicone bends. I have some industrial gates hose I could use under the car but I would rather get some stainless 1.5" pipe for looks/lightness. A new throttle body, air/air intercooler, and intake/exhaust plumbing are all on order too.

I'm in a rush now to finish everything up before the rainy season starts, and last weekends storm was a reminder it's just around the corner.
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