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Old January 9th 2015, 02:29
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owdlvr owdlvr is offline
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Join Date: Sep 2008
Location: Canada - West Coast
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Dave's Proper German Look Build

It's been 4(?) years since the Salzburg Rally Tribute Build and it's no secret I've been itching for a new build for some time. Originally I had planned my next project build for the year after the Rally Bug, figuring a year of sorting the car would be enough. That turned into two years of sorting and upgrades, and then I bought a 1968 Single Cab. Just when I figured it was time to buckle down and buy the next project, a major career change occurred. I'm super lucky now that I have made my time my own, and self employed, but in doing so I have drastically gutted the project car budget. Whoops. But car projects and bank accounts are never going to get along, right? So here we go…

I suppose I should start by saying this thread won’t move anywhere near as quickly as my last build thread. At this point I’m looking at probable three-year plan before the project is completed. The rally project was built in 8 months, but this one is going to take longer. For starters, I don’t even have a car. “Wait,” I can hear you saying, “why would you start a build thread before you even own the car?” Well, I guess I’m looking to do something a little different.

When I finally bought a floorpan, and began the rally bug project, it was after a good two or three years of planning. I had a binder fully prepared for the direction of the build, and modifications I was going to do. Minor details may have been sorted on the fly, but I had a pretty crystal clear idea and plan for what the finished product was going to be. And I guess that’s the real reason I’m starting the thread so early. I haven’t quite sorted out the vision for the final car, and I thought making the struggle part of the thread could be interesting. And hey, I could use the help.

With the rally bug, there were a couple of key friends who were on-deck for questions, thoughts and bouncing ideas off them. I can’t think of a better crew then the regulars here to do that with, so why not live on the forum?

So here is what I do know:
1) I’m going to be building a German Look.
2) This won’t be a cookie-cutter build.
3) It’s got to have my personal touch in it, and be recognizable as mine.
4) Budget can’t be insane. I’m afraid I’m unlikely to be shipping a full body of Carbon Fibre over from Europe.
5) No earplugs. I’ve already got one race car. I will be sacrificing a little bit of weight and performance for the joy of driving without hearing protection at all times.

And what I don’t know:

1) Vehicle? Standard, 1302 or 1303? Its killing me not knowing which one I want to use. I’m 100% sold on the 1303, I love the look. The front end, the windshield…it’s just, well, right. My biggest distaste for the 1303 has always been the dash, and I’ve even come up with a solution that is very ‘me’, very much along the lines of a ‘proper’ german look and something I haven’t seen before (aka: no cookie cutter). And, to be completely fair, I think a ‘proper’ german look really does need the curved windshield.

I’ve been thinking about a 1302 for a couple of reasons. A second ’71 in my stable could be interesting, and I can already picture the rally bug on gravels sitting next to my GL tucked down low on some track tires. In many ways I know the body shell like the back of my hand, and it would give me a chance to improve upon areas of the car I think (in hindsight) I could have done better.

Okay, lets be honest and get this out in the open: By traditional definition, you can’t make a ‘true’ german look out of a standard. I know a number of folks could argue the point, I may have inadvertently insulted some of your rides, but under the ‘original’ or historical definition of the german look, you can’t use a standard. Here’s the problem. I have a 1975 standard that I’ve been paying to store for 6 years now. That’s over $5000 spent in just keeping the thing in a box. It’s a family car, my mom drove it in University. I can’t sell it…but it just sits. Its been discussed, the family is 100% okay with it becoming a GL car. They know I’ll keep that for life, whereas a stock restoration won’t be much interest to me personally. So shouldn’t I just accept it’s what I’ve got and build accordingly? But a 1303, oh to have a 1303…

2) Powerplant? Type 1, Type 4 or Subaru?

I’ve toyed with the idea of fitting a 911-6 into the car, even with all the cutting that’s necessary, but truthfully that is only so I could for once satisfy myself during a gas station stop. How great would it be to kill the “my uncle/brother/friend had a porsche engine in his back in the day” conversation by opening the deck and simply saying "dude, X number of months to make that fit." :P

I have a Type 4 long block already, nothing exciting (and just a 1.8). The cost of doing a type 4 (vs type 1) is a bit ridiculous, and the longevity of one with the mileage I put on it is a big concern. But I do have the type 4 should I decide it needs to be done. Truthfully, I think I’ll go Type 1 if I go air-cooled. My 2110 built by Kroc has done roughly 48,000km so I’m not overly concerned about the lifespan issues. I am getting a little tired of all the tuning and cleaning my carbs require (gravel roads will do that to you), but to solve that problem I did pickup a CB fuel injection kit with 48 IDF style throttle bodies. They will be saved for the German Look car, as I really think it needs the joy of “turn-key” every time I get into it.

Speaking of turn-key, how about a Subaru setup? I’ve got a good friend with a lightly-used 2.5RS who will be pulling the motor around Easter time. He does engineering for the Subaru Canada rally team, and thus I know the engine is well cared for. 2.5RS might not be considered too exciting, but should I desire a turbo setup it’s as simple as having the guys at the shop build one up for me. 150,000km between head gasket jobs, and pretty much the most reliable engine choice I could make. The only issue is fitting the radiator in without mucking up the body lines. I’ve learned a few things at Global Rallycross which could help here…

——

Alright, this post is getting to be far too long for an introduction. But allow me to introduce you to entire basis for my German Look build. I present to you, my brake calipers:



They may look used, but they’re actually brand new. They were mounted on the Mk1 Escort Rally car we recently towed across Canada in the ice, snow and salt…so they look a little used. But when my good friend Warwick realized they wouldn’t fit under his planned 13” wheels, I made a deal to buy them. I think they’re kind of the perfect way to end the introduction to my new project. They’re a serious bit of kit, and certainly 100% inline with the idea of performance as the centre of the build. But at the same time, they aren’t just another Porsche caliper. Yes, I know the traditional German Look philosophy is to borrow as much from Porsche’s parts bin as possible…but this is me. It needs to follow the ideals, but be just different enough that you know it has “my touch” in it.

-Dave
__________________
'71 Type 1 - Rally Project
'58 Type 1 - I bought an early!?!
'73 Type 1 - Proper Germanlook project
'68 Type 1 - Interm German 'look' project
'75 Type 1 - Family Heirloom
'93 Chevy 3500 pickup - Cummins Swap
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