cutting Lexan/PC

[jhelgesen]

Zen, check a glass shop to see if you can get the lexan with the heavy paper covering instead of the cheap plastic film. What ever saw you use, use the finest blade you can get.

Hard part of making the new back window is getting enough heat (large enough heaters). Guess you could fasten down one side and heat it with a heat gun and slowly work across to the other side.