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Old March 4th 2010, 17:21
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Wally Wally is offline
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Quote:
Originally Posted by paul_f View Post
I have a theory about how to setup these boost maps on the DTA that we are going to try on my friends beetle when he has it running again.

You really need a dyno to set it up, and a ignition cut set on the ECU at the highest boost you will ever want to run.
Paul,

Trust me, its no fun when you have set the overboost (your 'highest boost you will ever want to run') on 1,6 bar/24 psi and repeatingly the ecu cuts out your ignition violently at 1,6 bar (24 psi) whilst trying to run 18/20 psi.
Its either wastegate boost or overboost cut-out. The window is simply too small.

This turbo EASY goes to 2 bar/30 psi on my motor in just a few hundred rpm. It already overshoot to 1,8 bar/26 psi. Áll this is NOT funny I can assure you. How the engine has survived all the violent cut-outs still surprises me.
So, you see, getting an 'attainable boost' really is not my problem .

Quote:
The tuning of the PID will only work if the target map is set to a real value that can actually be reached.
I advice you keep the tru-boost for now Sandeep
I really like DTA and it has one of the most advanced PID control algoritms on the market or so I understood, but personally I haven't seen anyone get i working properly, not even the professionals on the DTA-forum...

So, good luck Paul and let me know when you have succeeded, then I would really bow my head to you
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Old March 5th 2010, 08:57
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paul_f paul_f is offline
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HI Wally,

I think you misunderstand me a little.

You only run this test once, and this is only to tell you how the boost rises against RPM.

At 4000rpm you can easily attain 1.6 bar, but at 1500rpm you will struggle to make 0.5bar, 2000 maybe 1 bar.

If you set the DTA demand curve at a higher boost pressure (ie 1,6 bar at 2000rpm) than the engine can attain then the controller will wind up, so then it is to slow to open the valve which causes the overboost.

With its single calibration for P I and D I doubt the DTA can be made to work to do everything. I personally would only initially use it to try to eliminate wastegate creep.

I don't know what makes it particularly advanced, but from the available calibrations it looks extremely simple to me.

For the PIDs I work with, we tend to have 10x10 maps with additional multiplication maps to make them work correctly.

If you have the means then a standalone boost controller would definately be an easier route with more likelyhood of success.
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Old March 5th 2010, 12:31
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Wally Wally is offline
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Quote:
Originally Posted by paul_f View Post
HI Wally,

I think you misunderstand me a little.

You only run this test once, and this is only to tell you how the boost rises against RPM.

At 4000rpm you can easily attain 1.6 bar, but at 1500rpm you will struggle to make 0.5bar, 2000 maybe 1 bar.

If you set the DTA demand curve at a higher boost pressure (ie 1,6 bar at 2000rpm) than the engine can attain then the controller will wind up, so then it is to slow to open the valve which causes the overboost.

.
Ah, yes, I misundestood
See your point now and I agree, after two years of trying, I think a aftermarket ebc would be best also.
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Old March 5th 2010, 15:15
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Wally Wally is offline
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So, in absense of an ebc, I just deleted all settings and ran on wastegate today at our first trackday of the year. Its was COLD!
Track was partly covered in ice we we arrived early in the morning...
First session was a wet track, the 2 session afterwards were dry. Yesss!
Had great fun doing easy laps driving/learning the lines. New rear brakes bedded in nicely, but fronts still block first. Maybe also semi's up front as a next tire choice.
Still with the old struts, and the thicker rear torsion bars get my thumbs up! All in all a good test day :-)

http://www.youtube.com/watch?v=Tq_m04LZreM




Last edited by Wally; March 5th 2010 at 16:12.
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Old March 5th 2010, 17:16
fahrvergnugen fahrvergnugen is offline
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You've bin very busy Wally, well done

Wish my car was ready for track day's. Hope to drink some Hertog jan with ONN again this year.

Paul.
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Old March 5th 2010, 17:24
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Wally Wally is offline
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Cheers Paul, me too!


Big tnx to Franc fo taking the pics in that cold winter day
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Old March 5th 2010, 18:22
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volkdent volkdent is offline
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You've made me jealous! I've got to wait till the end of this month to attack Laguna Seca. The bug won't be ready by then, but at least I can get on the track!

Looks like you had a lot of fun, are you thinking about adding dual master cylinders and a balance adjust feature?

Jason
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